Strategy to reduce the production cost of Industry Spunlace Nonwoven Fabric while maintaining high quality

1、 Raw material procurement strategy
Diversified procurement
The cost of raw materials usually accounts for a large proportion of the total cost, so selecting and purchasing raw materials reasonably is the key to reducing costs. Enterprises can obtain raw material information from multiple channels through the Internet procurement platform, including raw cotton, noil, recycled fiber, etc., to increase the diversity and convenience of raw material selection. This not only helps to reduce the risks brought by fluctuations in raw material prices, but also allows for the selection of the most cost-effective raw materials by comparing the prices and quality of different suppliers.
Application of new materials
The application of new materials is also an effective means of reducing costs. For example, chitosan fiber, as an environmentally friendly fiber, has relatively low raw material costs and good biodegradability. It can be used as a substitute for traditional fibers to produce high-quality Industry Spunlace Nonwoven Fabric. In addition, bio based materials such as polylactic acid (PLA), although currently expensive, are expected to become more competitive raw material choices in the future with technological advancements and increased production.
Establish long-term cooperative relationships
Establishing long-term partnerships with high-quality raw material suppliers can result in more favorable prices and stable supply. This helps companies reduce the uncertainty of raw material procurement, lower inventory costs, while ensuring the quality and stability of raw materials.
2、 Production process optimization
Machines replace manual labor
The use of automated production equipment can significantly improve production efficiency and reduce labor costs. For example, by using advanced equipment such as carding machines, water jet machines, and dryers, fully automated production from raw material input to finished product output can be achieved, reducing manual intervention and improving product quality and production efficiency.
Optimization of process parameters
By optimizing process parameters such as combing strength, water jet pressure, drying temperature, etc., energy consumption and raw material loss can be reduced while ensuring product quality. For example, adjusting the combing strength reasonably can reduce the occurrence of cotton knots and short fibers, improve the uniformity and strength of the finished product; Properly reducing the water jet pressure can reduce fiber damage and improve the softness and breathability of the finished product.
technological innovation
Technological innovation is an important way to improve product quality and reduce production costs. For example, by adopting new water jet technology such as high-pressure water jet and ultrasonic water jet, the fiber interweaving degree and strength of the product can be improved without increasing the cost of raw materials, thereby producing higher quality water jet non-woven fabrics.
3、 Waste utilization and resource recycling
Waste recycling and reuse
In the production process of Industry Spunlace Nonwoven Fabric, a certain amount of waste is generated, such as scraps, non-conforming products, etc. These waste materials can be recycled and reused to reduce raw material costs. For example, after being processed through processes such as crushing and sorting, waste can be reused as raw materials in production; Or sell the waste to manufacturers who can utilize it to achieve resource recycling.
Resource recycling and environmentally friendly production
With the increasing awareness of environmental protection, more and more enterprises are paying attention to resource recycling and environmentally friendly production. For example, using bio based raw materials to produce spunlace non-woven fabric can not only reduce raw material costs, but also reduce environmental pollution; Meanwhile, by recycling and reusing waste water jet non-woven fabric products, the environmental damage caused by landfill and incineration can be reduced.
4、 Quality Control and Management
Strict quality inspection
Quality is the lifeline of a product. In order to ensure the quality of Industry Spunlace Nonwoven Fabric, companies need to conduct strict quality inspections on raw materials, semi-finished products, and finished products. This includes testing indicators such as fiber strength, fracture strength, breathability, and softness to ensure that the product meets customer requirements and industry standards.
Establishment of Quality Management System
Establishing a scientific quality management system is the key to ensuring product quality. Enterprises can obtain ISO quality management system certification, standardize production and management processes, and improve product quality and production efficiency. At the same time, by continuously improving and optimizing the quality management system, we aim to enhance the quality and competitiveness of our products.
Customer feedback and continuous improvement
Customer feedback is an important basis for companies to improve their products and services. Enterprises can establish customer feedback mechanisms to timely understand customer needs and opinions, and make improvements and optimizations based on problems. For example, in response to customers' requirements for product softness, breathability, and other aspects, enterprises can adjust production processes and raw material ratios to produce products that better meet customer needs.