Founded in 2022, Hangzhou Shunlong Nonwovens Technology Co., Ltd. is a professional China nonwoven fabric manufacturer and non-woven raw material factory
1. Innovation of production process
Innovation of production process is the core of Spunlace Nonwoven Fabric R&D. The traditional spunlace nonwoven production process is relatively mature, but how to improve production efficiency, reduce energy consumption and cost while ensuring product quality is still a topic that manufacturers are constantly exploring.
Efficient spunlace technology: In order to improve production efficiency, some manufacturers are developing more efficient spunlace technology. These technologies may include optimizing the design of spunlace heads, increasing the pressure and speed of water flow, and improving the arrangement and interweaving of fibers. Through these improvements, the production speed can be greatly increased without sacrificing product quality, thereby reducing the production cost per unit product.
Energy-saving and consumption-reducing technology: With the increasing global attention to environmental protection and sustainable development, energy saving and consumption reduction have become important issues in the production of spunlace nonwovens. Manufacturers are exploring various methods to reduce energy consumption and wastewater discharge in the production process. By improving production processes and equipment, water and electricity consumption can be reduced; advanced wastewater treatment technology can be used to achieve wastewater recycling or standard discharge.
Automation and intelligence: With the development of automation and intelligent technology, the production process of spunlace non-woven fabrics is also gradually realizing intelligent upgrading. By introducing automated equipment and intelligent control systems, precise control and real-time monitoring of the production process can be achieved, and production efficiency and product quality can be improved. Intelligent production can also reduce labor costs and improve the competitiveness of enterprises.
2. Research and development of multifunctional products
In addition to the innovation of production processes, the research and development of multifunctional products is also an important direction for the technological innovation of spunlace non-woven fabrics. With the continuous improvement of consumers' requirements for product performance, single-function spunlace non-woven fabrics have been difficult to meet market demand. Manufacturers are actively developing spunlace non-woven fabric products with multiple functions.
Antibacterial function: In the fields of medical care, hygiene, etc., spunlace non-woven fabrics with antibacterial functions have broad application prospects. Manufacturers are developing spunlace non-woven fabric products with antibacterial functions by adding antibacterial agents, using special fiber materials or production processes. These products can effectively inhibit the growth and reproduction of bacteria and improve the hygiene and safety of products.
Waterproof and breathable function: In the fields of clothing, outdoor products, etc., spunlace non-woven fabrics with waterproof and breathable functions are favored by consumers. Manufacturers are developing spunlace nonwoven products with waterproof and breathable functions by improving the arrangement and interweaving of fibers, using special coatings or composite processes, etc. These products can effectively block the penetration of water while maintaining breathability, improving the comfort and durability of the product.
Other special functions: In addition to antibacterial and waterproof and breathable functions, manufacturers are also developing spunlace nonwoven products with other special functions. By adding flame retardants or adopting special production processes, spunlace nonwoven products with flame retardant functions are developed; by adding fluorescent agents or adopting special dyeing processes, spunlace nonwoven products with luminous or color-changing functions are developed. These special function products can meet the personalized needs of different fields and consumers.
3. R&D cooperation and resource sharing
In the process of technological innovation and R&D of Spunlace Nonwoven Fabric, R&D cooperation and resource sharing are also very important. Manufacturers can establish cooperative relationships with universities, scientific research institutions, etc. to jointly carry out technical R&D and talent training; they can also participate in industry exhibitions, technical exchanges and other activities to understand industry dynamics and technology development trends, and share experiences and resources. These collaborations and exchanges help promote the continuous innovation and upgrading of spunlace nonwoven technology.